This is probably not the best or easiest way to do this -- however it does work, you can see it at a simple blog set up just for this at this screenshot:
http://www.village-idiot.org/images/print-ss.png

first you need a print.php in your root b2evolution directory. Like so:

<?php
require_once dirname(__FILE__).'/middle.php';
?>

Now you need middle.php in that same directory. middle.php is a mirror of the root folder's _main.php (if i reme correctly) Like so:

<?php
/**
 * This is the main public interface file!
 *
 * This file is NOT mandatory. You can delete it if you want.
 * You can also replace the contents of this file with contents similar to the contents
 * of a_stub.php, a_noskin.php, multiblogs.php, etc.
 *
 * b2evolution - {@link http://b2evolution.net/}
 * Released under GNU GPL License - {@link http://b2evolution.net/about/license.html}
 * @copyright (c)2003-2004 by Francois PLANQUE - {@link http://fplanque.net/}
 *
 * @package main
 * Note: we need at least one file in the main package	
 */
require_once dirname(__FILE__).'/b2evocore/_main1.php';


/**
 * First thing: Do the minimal initializations required for b2evo:
 */
// Check if a specific blog has been requested in the URL:
param( 'blog', 'integer', '', true );

if( empty($blog) )
{	// No blog requested, by URL param, let's check extrapath
  # echo 'Checking extra path...<br />';
	// Check and Remove current page url:
	$index_url = substr( $baseurl, strlen( $baseurlroot ) ) . '/middle.php';
  # echo 'Seeking ['.$index_url.'] in ['.$ReqPath.']...<br />';
	if( ($pos = strpos( $ReqPath, $index_url )) !== false )
	{ // note: $pos will typically be 0
    # echo 'Matched index.php path...<br />';
		$path_string = substr( $ReqPath, $pos+strlen( $index_url ) );
		// echo "path=$path_string <br>";
		$path_elements = explode( '/', $path_string, 20 );						// slice it
		if( isset($path_elements[1]) && (($Blog = $BlogCache->get_by_stub( $path_elements[1], false )) !== false) )
		{	// We found a matching blog:
			$blog = $Blog->ID;
		}
	}
}

if( empty($blog) )
{	// Still no blog requested,
	$blog = $Settings->get('default_blog_ID');
}

if( empty($blog) )
{	// No specific blog to be displayed:
	// we are going to display the default page:
	require dirname(__FILE__).'/default.php';
	exit();
}

// A blog has been requested... Let's set a few default params:

# You could *force* a specific skin here with this setting:
# $skin = 'basic';

# This setting retricts posts to those published, thus hiding drafts.
# You should not have to change this.
$show_statuses = array();

# You could *force* a specific link blog here with this setting: (otherwise, default will be used)
# $linkblog = 4;

# This is the list of categories to restrict the linkblog to (cats will be displayed recursively)
# Example: $linkblog_cat = '4,6,7';
$linkblog_cat = '';

# This is the array if categories to restrict the linkblog to (non recursive)
# Example: $linkblog_catsel = array( 4, 6, 7 );
$linkblog_catsel = array( );

# Here you can set a limit before which posts will be ignored
# You can use a unix timestamp value or 'now' which will hide all posts in the past
$timestamp_min = '';

# Here you can set a limit after which posts will be ignored
# You can use a unix timestamp value or 'now' which will hide all posts in the future
$timestamp_max = 'now';

# Additionnaly, you can set other values (see URL params in the manual)...
# $order = 'ASC'; // This for example would display the blog in chronological order...
// That's it, now let b2evolution do the rest! :)
require dirname(__FILE__)."/$core_subdir/_blog_main1.php";

?>

You might notice that I havent edited any of the settings that were left over from the original file. You prolly could delete them, or not. Its up to you.

Now you need a _blog_main1.php inside your b2evocore directory. This is nearly a mirror of _blog_main.php

<?php
/**
 * This file loads the blog!
 *
 * b2evolution - {@link http://b2evolution.net/}
 * Released under GNU GPL License - {@link http://b2evolution.net/about/license.html}
 * @copyright (c)2003-2004 by Francois PLANQUE - {@link http://fplanque.net/}
 *
 * @package evocore
 */

/**
 * Initialize everything:
 */

// Getting GET or POST parameters:
param( 'blog', 'integer', 0, true );  // Can't use $default_to_blog because the param must always be included in regenerate_url() when present
param( 'p', 'integer', '', true );              // Specific post number to display
param( 'm', 'integer', '', true );              // YearMonth(Day) to display
param( 'w', 'integer', -1, true );              // Week number
param( 'cat', 'string', '', true );             // List of cats to restrict to
param( 'catsel', 'array', array(), true );      // Array of cats to restrict to
param( 'author', 'integer', '', true );         // List of authors to restrict to
param( 'order', 'string', 'DESC', true );       // ASC or DESC
param( 'orderby', 'string', '', true );         // list of fields to order by
param( 'posts', 'integer', '', true );          // # of posts to display on the page
param( 'paged', 'integer', '', true );          // List page number in paged display
param( 'poststart', 'integer', '', true );      // Start results at this position
param( 'postend', 'integer', '', true );        // End results at this position
// param( 'search', 'string' );                 // obsolete (dangerous!)
param( 's', 'string', '', true );               // Search string
param( 'sentence', 'string', 'AND', true );     // Search for sentence or for words
param( 'exact', 'integer', '', true );          // Require exact match of title or contents
param( 'preview', 'integer', 0, true );         // Is this preview ?
param( 'calendar', 'string', '', true );        // Display a specific month in the calendar
param( 'c', 'string', '', true );								
param( 'page', 'integer', '', true );
param( 'more', 'integer', 0, true );
param( 'title', 'string', '', true );						// urtitle of post to display
param( 'tb', 'integer', 0, true );
param( 'pb', 'integer', 0, true );
param( 'disp', 'string', '', true );
param( 'stats', 'integer', 0 );                 // deprecated
if( !isset($timestamp_min) ) $timestamp_min = '';
if( !isset($timestamp_max) ) $timestamp_max = '';

if( empty($disp) )
{	// Conversion support for old params:
	if( $c == 'last') 
	{	// Translate old last comments caller
		$disp = 'comments';
	}
	elseif( $stats )
	{	// Translate old stats caller
		$disp = 'stats';
	}
}

// Getting current blog info:
$Blog = Blog_get_by_ID( $blog ); /* TMP: */ $blogparams = get_blogparams_by_ID( $blog );

// Activate matching locale:
debug_log('Activating blog locale: '.$Blog->get('locale'));
locale_activate( $Blog->get('locale') );

// -------------------------
// Extra path info decoding:
// -------------------------
// Check and Remove blog baseurl from ReqPath:
$blog_baseurl = substr( $Blog->get( 'baseurl' ), strlen( $baseurlroot ) );
if( ($pos = strpos( $ReqPath, $blog_baseurl )) !== false )
{ // note: $pos will typically be 0
	$path_string = substr( $ReqPath, $pos+strlen( $blog_baseurl ) );
	// echo "path=$path_string <br>";
	$path_elements = explode( '/', $path_string, 20 );						// slice it
	$i=0;
	// echo $path_elements[$i];
	if( isset( $path_elements[$i] ) && $path_elements[$i] == 'index.php' )
	{ // Ignore index.html
		$i++;
	}
	
	if( isset( $path_elements[$i] ) && preg_match( '#^'.$Blog->get( 'stub' ).'(\.php)?$#', $path_elements[$i] )  )
	{ // Ignore stub file
		$i++;
	}

	// echo $path_elements[$i];
	if( isset( $path_elements[$i] ) && is_numeric( $path_elements[$i] ) )
	{	// We'll consider this to be the year
		$m = $path_elements[$i++];
		
		if( isset( $path_elements[$i] ) && is_numeric( $path_elements[$i] ) )
		{	// We'll consider this to be the month
			$m .= $path_elements[$i++];
	
			if( isset( $path_elements[$i] ) && is_numeric( $path_elements[$i] ) )
			{	// We'll consider this to be the day
				$m .= $path_elements[$i++];
	
				if( isset( $path_elements[$i] ) && (!empty( $path_elements[$i] )) )
				{ // We'll consider this to be a ref to a post
					// We are accessing a post by permalink
					// Set a lot of defaults as if we had received a complex URL:
					$m = '';
					$more = 1; // Display the extended entries' text
					$c = 1;    // Display comments
					$tb = 1;   // Display trackbacks
					$pb = 1;   // Display pingbacks

					if( preg_match( "#^p([0-9]+)$#", $path_elements[$i], $req_post ) )
					{	// The last param is of the form p000
						// echo 'post number';
						$p = $req_post[1];		// Post to display
					}
					else
					{ // Last param is a string, we'll consider this to be a post urltitle
						$title = $path_elements[$i];
						// echo 'post title : ', $title;
					}
				}
			}
		}
		elseif( isset( $path_elements[$i] ) && substr( $path_elements[$i], 0, 1 ) == 'w' )
		{	// We consider this a week number
			$w = substr( $path_elements[$i], 1, 2 );
		}
	}
}

if( (!empty($p)) || (!empty($title)) || (!empty($preview)) )
{	// We are going to display a single post
	$disp = 'single';
}

if( empty( $disp ) )
{ // default display:
	$disp = 'posts';
}

if( ($disp == 'posts') || ($disp == 'single') )
{ // If we are going to display posts and not something special...

	// On single post requests, check if we're on the right blog!
	if( $redirect_to_postblog && ( $disp == 'single' ) )
	{	// Yes we need to check.
		if( !empty($p) )
			$Item = Item_get_by_ID( $p );	// TODO: use cache
		else
			$Item = Item_get_by_title( $title );	// TODO: use cache
			
		if( ($Item !== false) && ($Item->blog_ID != $blog) )
		{	// We're on the wrong blog (probably an old permalink) let's redirect
			$new_permalink = $Item->gen_permalink( '', '', false, '&' );
      # echo $new_permalink;
			header ("Location: $new_permalink");
			exit();
		}
	}

	// Note: even if we request the same post, the following will do more restrictions (dates, etc.)
	$MainList = & new ItemList( $blog, $show_statuses, $p, $m, $w, $cat, $catsel, $author, $order, 
															$orderby, $posts, $paged, $poststart, $postend, $s, $sentence, $exact,
															$preview, '', '', $timestamp_min, $timestamp_max, $title );
	
	$posts_per_page = $MainList->posts_per_page;
	$what_to_show = $MainList->what_to_show;
	$request = & $MainList->request;
	// $result = & $MainList->result;
	$result_num_rows = $MainList->get_num_rows();
	$postIDlist = & $MainList->postIDlist;
	$postIDarray = & $MainList->postIDarray;
}
else
{	// we are not trying to display posts:
	$result_num_rows = 0;
}

// Default display params:

// Displaying of vlog list on templates?
if( !isset($display_blog_list) )
{	// If not already set in stub:
	$display_blog_list = get_bloginfo('disp_bloglist');
}

/*
 * Now, we'll jump to displaying!
 */
if( !isset( $skin ) ) 
{ // No skin forced in stub (not even '' for no-skin)...

	// We're going to need a default skin:
	if(  ( !isset( $default_skin ) ) 					// No default skin forced in stub
		|| ( !skin_exists( $default_skin ) ) )	// Or the forced default does not exist
	{	// Use default from the datatabse
		$default_skin = $Blog->get('default_skin');
	}
	
	if( !skin_exists( $default_skin )	|| empty( $default_skin ) )
	{ // blog's default skin does not exist
		// Because a lot of bloggers will set themseleves a cookie and delete the default skin,
		// we have to make this fool proof extra checking!
		printf( T_('The default skin [%s] set for blog [%s] does not exist. It must be properly set in the <a %s>blog properties</a> or properly overriden in a stub file. Contact the <a %s>webmaster</a>...'), $default_skin , $Blog->dget('shortname'), 'href="'.$admin_url.'/b2blogs.php?action=edit&amp;blog='.$Blog->ID.'"', 'href="mailto:'.$admin_email.'"');
		die();
	}

	if( $Blog->get('force_skin') )
	{	// Blog params tell us to force the use of default skin
		$skin = $default_skin;
	}
	else
	{	// Get the saved skin in cookie or default:
		param( $cookie_state, 'string', $default_skin );
		// Get skin by params or default to cookie 
		// (if cookie was not set, the $$cookie_state contains default skin!)
		param( 'skin', 'string', $$cookie_state );
	}
}

// At this point $skin holds the name of the skin we want to use, or '' for no skin!

// check to see if we want to display the popup or the main template
param( 'template', 'string', 'main', true );

if( !empty( $skin ) )
{	// We want to display now:
	
	if( (!empty($_GET['skin'])) || (!empty($_POST['skin'])) )
	{	// We have just asked for the skin explicitely
		// Set a cookie to remember it:
		// Including config and functions files
		if( ! setcookie( $cookie_state, $skin, $cookie_expires, $cookie_path, $cookie_domain) )
		{	// This damn failed !
			echo "<p>setcookie failed!</p>";
		}
		// Erase OLD versions cookies:
		if( ! setcookie( 'b2evostate', '', $cookie_expired, $cookie_path, $cookie_domain) )
		{	// This damn failed !
			echo "<p>setcookie failed!</p>";
		}
		if( ! setcookie( 'b2evostate', '', $cookie_expired, '/') )
		{	// This damn failed !
			echo "<p>setcookie failed!</p>";
		}
	}

	if( ereg( '([^-A-Za-z0-9._]|\.\.)', $skin ) )
	{
		// echo ("<p>Invalid skin name!</p>");
		$skin = $default_skin;
	}
	elseif( !skin_exists($skin) )
	{
		// echo "<p>Oops, no such skin!</p>";
		$skin = $default_skin;
	}

	if( $template == 'popup' )
	{	// Do the popup display
		require get_path( 'skins' )."/$skin/_popup.php";
	}
	else
	{	// Do the main display
		require get_path( 'skins' )."/$skin/_main1.php";
	}
}
else
{	// we don't want to use a skin
	if( $template == 'popup' )
	{	// Do the popup display
		require get_path( 'skins' ).'/_popup.php';
		exit();
	}
	// If we end up here the blog file should be a full template, not just a stub...
}
?>

and a _main1.php inside your b2evocore directory..

<?php
/**
 * This file initializes everything BUT the blog!
 *
 * It is useful when you want to do very customized templates!
 * It is also called by more complete initializers.
 * 
 * b2evolution - {@link http://b2evolution.net/}
 * Released under GNU GPL License - {@link http://b2evolution.net/about/license.html}
 * @copyright (c)2003-2004 by Francois PLANQUE - {@link http://fplanque.net/}
 *
 * @package evocore
 */
if( isset( $main_init ) )
{	// Prevent double loading since require_once won't work in all situations
	// on windows when some subfolders have caps :(
	// (Check it out on static page generation)
	return;
}
$main_init = true;

/**
 * Includes:
 */
require_once( dirname(__FILE__).'/../conf/_config.php' );
require_once( dirname(__FILE__).'/_functions.php' );

timer_start();

require_once( dirname(__FILE__).'/_vars.php' );	// sets various arrays and vars for use in b2
require_once( dirname(__FILE__).'/_class_settings.php' );
require_once( dirname(__FILE__).'/_class_db.php' );
require_once( dirname(__FILE__).'/_functions_template.php' );	// function to be called from templates
require_once( dirname(__FILE__).'/_functions_xmlrpc.php' );	
require_once( dirname(__FILE__).'/_functions_xmlrpcs.php' );
require_once( dirname(__FILE__).'/_class_blog.php' );
require_once( dirname(__FILE__).'/_class_itemlist.php' );
require_once( dirname(__FILE__).'/_class_itemcache.php' );
require_once( dirname(__FILE__).'/_class_commentlist.php' );
require_once( dirname(__FILE__).'/_class_archivelist.php' );
require_once( dirname(__FILE__).'/_class_dataobjectcache.php' );
require_once( dirname(__FILE__).'/_class_calendar.php' );
require_once( dirname(__FILE__).'/_functions_hitlogs.php' ); // referer logging
require_once( dirname(__FILE__).'/_functions_forms.php' );
require_once( dirname(__FILE__).'/_class_renderer.php' );
require_once( dirname(__FILE__).'/_class_toolbars.php' );


if( !$config_is_done )
{	// base config is not done.
	$error_message = 'Base configuration is not done.';
	require dirname(__FILE__).'/_conf_error.page.php';	// error & exit
}


if( !function_exists( 'gzencode' ) )
{ // when there is no function to gzip, we won't do it
	$use_gzipcompression = false;
}

if( $use_obhandler )
{ // register output buffer handler
	ob_start( 'obhandler' );
}


// Connecting to the db:
$DB = new DB( DB_USER, DB_PASSWORD, DB_NAME, DB_HOST, $db_aliases );

$Settings = & new Settings();

$servertimenow = time();
$localtimenow = $servertimenow + ($Settings->get('time_difference') * 3600);


debug_log('default_locale from conf: '.$default_locale);

locale_overwritefromDB();
debug_log('default_locale from DB: '.$default_locale);

$default_locale = locale_from_httpaccept(); // set default locale by autodetect
debug_log('default_locale from HTTP_ACCEPT: '.$default_locale);

// Activate default locale:
locale_activate( $default_locale );


// Object caches init:
$GroupCache = & new DataObjectCache( 'Group', true, $tablegroups, 'grp_', 'grp_ID' );
$BlogCache = & new BlogCache();
$ItemCache = & new ItemCache();


// Plug-ins init:
$Renderer = & new Renderer();
$Toolbars = & new Toolbars();


// Login procedure:
if( !isset($login_required) ) $login_required = false;
if( $error = veriflog( $login_required ) )
{	// Login failed:
	require(dirname(__FILE__) . "/$core_dirout/$htsrv_subdir/login.php");
}

if( is_logged_in() && $current_User->get('locale') != $default_locale )
{ // change locale to users preference
	$default_locale = $current_User->get('locale');
	locale_activate( $default_locale );
	debug_log('default_locale from user profile: '.$default_locale);
}


// Load hacks file if it exists
//@include_once( dirname(__FILE__) . '/../conf/hacks.php' );
?>

Now you need a _main1.php inside your skins directory and any skins you use (subdirectories). Its the file thats actually called when youre looking at the page to be printed.

<?php
/*
 * This is the main template. It displays the blog.
 *
 * However this file is not meant to be called directly.
 * It is meant to be called automagically by b2evolution.
 * To display a blog, you should call a stub file instead, for example:
 * /blogs/index.php or /blogs/blog_b.php
 */
?>
<!DOCTYPE html PUBLIC "-//W3C//DTD XHTML 1.0 Transitional//EN" "http://www.w3.org/TR/xhtml1/DTD/xhtml1-transitional.dtd">
<html xmlns="http://www.w3.org/1999/xhtml" xml:lang="<?php locale_lang() ?>" lang="<?php locale_lang() ?>">
<head>
<meta http-equiv="Content-Type" content="text/html; charset=<?php locale_charset() ?>" />
<title><?php
	$Blog->disp('name', 'htmlhead');
	single_cat_title( ' - ', 'htmlhead' );
	single_month_title( ' - ', 'htmlhead' );
	single_post_title( ' - ', 'htmlhead' );
	arcdir_title( ' - ', 'htmlhead' );
	profile_title( ' - ', 'htmlhead' );
	last_comments_title( ' - ', 'htmlhead' );
	stats_title( ' - ', 'htmlhead' );
?>
</title>
<base href="<?php skinbase(); // Base URL for this skin. You need this to fix relative links! ?>" />
<style type="text/css" media="screen">
Body {
	font-family: Arial, Verdana Tahoma;
	color: #000000;
}
#Outline {
	text-align: left;
	width: 90%;
	margin-left: auto; 
	margin-right: auto;
	padding: 10px;
	border: 1px solid #000000;
}
#BlogTitle {
	font-weight: bold;
	font-size: 16px;
	margin-bottom: 5px;
}
#BlogDate {
	margin-top: 5px;
	margin-bottom: 10px;	
}
#BlogContent {
	margin-top: 10px;
}
HR#Divider {
	width: 80%; 
	height: 1px; 
	color: #000000;
}

#menu {
	display: none;
}
.header {
	display: none;
}

</style>
<script language="JavaScript" src="easydynfont.js"></script>
<link rel="stylesheet" type="text/css" media="print" href="http://www.yourdomain.com/print.css" />
</head> 
<body onload="init()">

<table class="noprint" align="center" style="border: 1px solid #000000; background: #CCCCCC; width: 90%;">
<tr><td align="center"><script language="JavaScript">drawform();</script></td></tr>
</table>
</span>
<p align="center"><b>- http://www.yourdomain.com -</b></p>
<div id="Outline">
<?php // ------------------------------------ START OF POSTS --------------------------------------
	if( isset($MainList) ) $MainList->display_if_empty();	// Display message if no post

	if( isset($MainList) ) while( $Item = $MainList->get_item() )
{
?>
<!-- =================================== START OF MAIN AREA =================================== -->
<p id="BlogTitle"><b><?php $Item->title(); ?></b></p>
<p id="BlogDate"><?php echo T_('Filed under:'); ?> <?php $Item->categories(); ?> ? <?php $Item->Author->prefered_name() ?> @ <?php $Item->issue_time() ?> on <?php $Item->issue_date() ?>
	
	<div id="BlogContent"><?php $Item->content(); ?></div>
<p><hr id="Divider" align="center"></p>
		<p align="left">Article printed from <b>put your domain name here</b></p>

		<p align="left">URL to article: <b><?php $Item->permalink() ?></b></p>
		<p align="right" class="noprint">Click <a href="javascript:window.print();">here</a> to print.</p>
</div>
<?php }  // ---------------------------------- END OF POSTS ------------------------------------ ?>

</body></html>

easydynfont.js which is called in the above file looks like this:

/*
	Easydynfont 
	Version 1.0
	written by Chris Heilmann
	please refer to the homepage at http://www.onlinetools.org/tools/easydynfont.php 
*/

// Standard setting, separate fonts with "," and make sure to set standardfont
// and size to avoid errors
var fonts="Arial,Times New Roman,Verdana,Courier".split(",");
var standardfont="Arial"
var standardsize="90%"
var nosave=false; 

/* 
	function drawform()
	adds the standard form to the document.
*/
function drawform(){
    if (!document.layers){
	document.write("<form action=\"/\" name=\"dynform\" class=\"dynform\">");
	document.write("<select class=\"dynselect\" name=\"typeface\" onchange=\"setFont(this.options[this.selectedIndex].value)\">");
	for (i=0;i<fonts.length;i++){
		document.write("	<option value=\""+fonts[i]+"\">"+fonts[i]+"</option>");
	}
	document.write("</select>");
	document.write("<input type=\"button\" class=\"dynbutton\" onclick=\"addSize(-10)\" value=\"smaller\" />");
	document.write("<input type=\"button\" class=\"dynbutton\" onclick=\"addSize(10)\" value=\"larger\" />");
	document.write("<input type=\"checkbox\" name=\"nosave\" /><span>Don't store as default.</span>");
	document.write("</form>");
	}
}

/* 
	function init()
	loads the cookiedata and changes the document accordingly, if there is no 
	cookie, sets the standard settings and stores it 
*/
function init(){
    if (!document.layers){
	size=getCookie("dynfontsize");
	if (size!=null){
		c=size.split(":");
		document.getElementsByTagName("body").item(0).style.fontSize=c[0];
		document.getElementsByTagName("body").item(0).style.fontFamily=c[1];
	}
	if (size==null || c[0]=="" || c[1]==""){
		document.getElementsByTagName("body").item(0).style.fontSize=standardsize;
		document.getElementsByTagName("body").item(0).style.fontFamily=standardfont;
		storeSize()
		}
	}
	// Special setting, if you want to use the "don't save" chekbox
	nosave=document.dynform.nosave.checked
}		
/* 
	function addSize(add)
	increases the size of the document font by "add", negative values make the 
	font smaller.
*/
function addSize(add){
    if (!document.layers){
	doc = document.getElementsByTagName("body").item(0)
	size=parseInt(doc.style.fontSize)+add;
	doc.style.fontSize=size+"%";
	if (nosave==false) storeSize()
	}
}
/* 
	function SetSize(add)
	sets the font size of the document.
*/
function setSize(add){
    if (!document.layers){
	document.getElementsByTagName("body").item(0).style.fontSize=add+"%";
	if (nosave==false) storeSize() 
	}
}

/* 
	function SetFont(add)
	sets the font face of the document.
*/
function setFont(add){
    if (!document.layers){
	doc = document.getElementsByTagName("body").item(0)
	doc.style.fontFamily=add;
	if (nosave==false) storeSize()
	}
}

/* 
	function storeSize()
	saves the current settings of the document in a cookie
*/
function storeSize(){
	var exp = new Date();
	exp.setTime(exp.getTime() + 24*60*60*90*1000);
	size=document.getElementsByTagName("body").item(0).style.fontSize;
	font=document.getElementsByTagName("body").item(0).style.fontFamily;
	setCookie("dynfontsize",size+":"+font,exp);
}
/* 
	function setCookie()
	sets the cookie
*/
function setCookie(name, value, expires, path, domain, secure) { 
	var curCookie = name + "=" + escape(value) + 
	((expires) ? "; expires=" + expires.toGMTString() : "") + 
	((path) ? "; path=" + path : "") + 
	((domain) ? "; domain=" + domain : "") + 
	((secure) ? "; secure" : "") 
	document.cookie = curCookie 
} 
/* 
	function getCookie()
	reads the cookie
*/
function getCookie(name) { 
	var prefix = name + "=" 
	var cookieStartIndex = document.cookie.indexOf(prefix) 
	if (cookieStartIndex == -1) 
	return null 
	var cookieEndIndex = document.cookie.indexOf(";", cookieStartIndex + 
	prefix.length) 
	if (cookieEndIndex == -1) 
	cookieEndIndex = document.cookie.length 
	return unescape(document.cookie.substring(cookieStartIndex + 
	prefix.length, 
	cookieEndIndex)) 
} 

and print.css looks like this:

/* This is the stylesheet modern browser will use to print your pages. */

a {
	color: #000;
}

body {
	font-family: serif;
	font-size: 12pt;
}

#content {
	margin: 0px;
	padding: 0px;
	width: auto;
}

#header, h3, h4, .storytitle {
	border: none;
	font-weight: bold;
	margin: 0px;
	padding: 0px;
	width: auto;
}

#main {
	float: none;
	margin: 0px 10%;
	padding: 0px;
	width: auto;
}

#menu {
	display: none;
}
.header {
	display: none;
}
.noprint {
	display: none;
}
#script {
	display: none;
}

Like I said, its sloppy, but it works. The duplication of the files came from needing to edit out certain portions of _main.php that you obviously wouldnt want displayed on a printed page.

I can zip up all of the files inside of the necessary dirs also if anyone would find that easier to follow.

Im betting someone else can do this much easier, but if youre willing to go through the steps, well there you have it.